Liquid optically clear adhesive

 

Liquid optically clear adhesive (LOCA) is liquid-based bonding technology used in touch panels and display devices to bind the cover lens, plastic, or other optical materials to the main sensor unit or each other. These adhesives improve optical characteristics and durability. LOCA glue is often hardened using ultraviolet light.

Primary advantages of LOCA compared to other adhesives are its:

Re-workability

Adhesion to non-even surfaces

Superior optical properties

Durability

 

LOCA follows traditional die-cut film adhesives, also known as optically clear adhesives (OCA tape). LOCA also allows for thinner designs and new technologies, such as the use of silicone, that improve the properties of the final product.

 

Optical bonding improves optical performance of displays. It eliminates the air gap between the cover glass and LCD, and usually includes an anti-reflective (A/R) coating (as well as anti-smudge and anti-glare treatments on the cover glass). Optical bonding improves the contrast ratio by reducing the amount of reflected light, thus improving viewability. This is especially important in outdoor applications, where direct sunlight can decrease viewability.

 

Fresnel reflections from the glass as well as the adhesive can degrade LCD viewability. Reflection is caused by an impedance mismatch between air and the glass. The reflection makes the white brighter, but dilutes black and other colors, which decreases contrast. LOCA suppliers aim to match the refractive index of glass and clear plastic PMMA (refractive index approximately 1.5) used in displays to minimize loss. LOCA suppliers such as Momentive Materials and Henkel report an increased contrast of 400% in sunlight through the use of LOCA with Anti-Reflective glass, vastly improving the viewing experience.

 

Besides the optical advantages, bonding a sheet of glass to the LCD also improves display durability. It can resist scratches, condensation, and has an improved operating temperature range. As touchpad devices become ubiquitous in consumer markets, this increased ruggedness becomes even more important. Also, reducing light loss due to reflection extends battery life, as the device can use less backlight.

 

LOCA advantages

LOCA has many advantages compared to traditional non-liquid film type adhesives (OCA Tape). Specifically, it:

 

Is suitable for application on uneven surfaces

Can be repaired and adjusted once cured

Can be used in large panels

Is completely size-independent, while OCA tape must be pre die-cut

Has high adhesion

Ideal for filling gaps because it is a liquid

Does not suffer condensation and fogging

Resists extreme temperatures

Requires less surface preparation

Is contaminant-free, resulting in improved bubble resistance in laminations exposed to high temperature and humidity

Can be applied by automated process

Accommodates thinner and lighter display designs

Facilitates faster development of new products and designs

Applications

LOCA is generally used in displays and touch panel applications. Application is expected to increase as mobile devices, televisions, tablets, monitors and laptops migrate to touch interfaces. Although there are many varied applications, Henkel divides the applications into three categories:

 

Three common applications of LOCA

Touch panel sensor assembly: To bond touch panel sensors that require two layers of ITO (indium-tin-oxide) coated glass. This type of bonding will eventually be replaced by direct bonding.

 

Cover lens bonding: To fill the air gap in touch panel sensors that use a cover lens (such as clear plastic PMMA) and the glass touch panel sensor.

 

Direct bonding: To achieve the highest amount of contrast, such as in an outdoor viewing application, it is necessary to “directly bond” the cover lens to the LCD module.